Virtual Commissioning (VC) is a digital engineering process that uses simulation to test and validate control systems, machinery, and automation setups before physical installation. By creating a virtual model (a "digital twin") of the system, engineers can identify and resolve issues early in the design phase, reducing costly errors, downtime, and development time. VC enables the integration and testing of PLCs, HMIs, and robot programs in a risk-free virtual environment. This approach improves collaboration, accelerates project timelines, and enhances system performance. It is widely used in manufacturing, automotive, and process industries to streamline commissioning and ensure smooth production startup.
Digital Twin Simulation :Enables creation of a digital replica of the physical system for testing and validation.
Early Detection of Errors : Identifies design, logic, and integration issues before real-world deployment.
PLC Logic and HMI Testing : Allows validation of programmable logic controller (PLC) programs and HMI interfaces in a virtual environment.
Shortened Commissioning Time :Reduces time needed for on-site commissioning by pre-validating automation code.
Hardware-in-the-Loop (HIL) Integration : Connects real hardware (like PLCs or drives) to virtual models for realistic testing.