Inspections, capping systems, and flip cap closing machines play a vital role in modern packaging lines, particularly in the food, beverage, pharmaceutical, and cosmetic industries.
Inspections involve quality control checks using vision systems or sensors to detect defects such as missing caps, improper seals, or foreign particles, ensuring product integrity and regulatory compliance.
Capping systems automate the placement and securing of caps on containers. They handle various cap types—screw caps, snap caps, and more—with precision, speed, and torque control to prevent over- or under-tightening.
Flip cap closing machines specialize in securely closing hinged flip-top caps. These machines align, press, and lock the caps in place, often integrating with filling and labeling units. Their high-speed operation and consistent pressure application enhance productivity and packaging quality.
Visual inspection : Checks for foreign particles, fill levels, cap presence, and container defects.
Leak detection : Ensures the integrity of sealed containers.
Label inspection : Verifies proper label placement, orientation, and print clarity.
360° camera scanning : Used for high-speed line monitoring of bottles or caps.
Rejection mechanism : Automatically removes defective items from the line.
Cap feeding : Automatically aligns and feeds caps using bowl or elevator systems.
Torque control : Ensures consistent tightening of caps within specified torque limits.
Height adjustment : Adapts to different bottle sizes.
Multi-head operation : Increases speed and efficiency on high-speed lines.
Cap presence detection : Prevents sealing errors by identifying missing or improperly placed caps.
Precise alignment : Ensures the cap hinge is aligned correctly before closing.
Controlled pressure application : Applies uniform force to snap shut the flip cap without damage.
Auto orientation : Uses vision or mechanical systems to correctly orient caps.
Speed synchronization : Matches the conveyor line speed to avoid bottle backflow or jams.
Cap inspection unit : Verifies proper flip cap closure and hinge integrity.